The DL-115 Net Weigh Filler by Dura-Pack is a versatile machine designed to efficiently weigh and fill various products, enhancing the productivity of your production line. Proper setup is crucial to ensure optimal performance and longevity of the equipment. This guide provides a comprehensive, step-by-step approach to installing and configuring the DL-115 for seamless integration into your production environment.
Unpacking and Inspection
Upon receiving your DL-115, carefully unpack the machine and inspect all components for any signs of damage incurred during shipping. Verify that all parts listed in the user manual are present. If any components are missing or damaged, contact Dura-Pack’s customer support immediately for assistance.
Choosing the Installation Location
Selecting an appropriate location for the DL-115 is essential for safe and efficient operation. Consider the following factors:
- Space Requirements: Ensure there is adequate space around the machine for operation, maintenance, and cleaning.Stand Up Pouches
- Flooring: The surface should be level and capable of supporting the weight of the machine and its operational vibrations.
- Environmental Conditions: Install the machine in a clean, dry area, away from extreme temperatures and humidity, to prevent damage to electronic components.
Assembling the DL-115
Follow these steps to assemble the DL-115:
- Frame Setup: Position the main frame in the designated location. Secure it to the floor if necessary to prevent movement during operation.
- Hopper Installation: Attach the bulk supply hopper to the top of the machine, ensuring it is securely fastened.
- Vibratory Feeder Attachment: Connect the vibratory feeder to the hopper, aligning it properly to facilitate smooth product flow.Stand Up Pouches+1Stand Up Pouches+1
- Scale Bucket Placement: Install the scale bucket beneath the feeder, ensuring it is correctly positioned to receive the product.Stand Up Pouches+2Stand Up Pouches+2Stand Up Pouches+2
Refer to the assembly diagrams provided in the user manual for detailed visual guidance.
Electrical and Power Connections
The DL-115 operates on standard electrical power and does not require compressed air. To connect the machine:
- Power Supply Verification: Ensure that the power supply matches the specifications indicated in the user manual.
- Electrical Connection: Plug the machine into a grounded electrical outlet. Use a surge protector to safeguard the electronic components from power fluctuations.
- Safety Check: Confirm that all wiring is intact and that there are no exposed wires or loose connections.
Configuring the Touchscreen Interface
The DL-115 features a user-friendly 6-inch touchscreen interface for configuring operational parameters:Stand Up Pouches+2Stand Up Pouches+2Stand Up Pouches+2
- Power On: Press the power button to start the machine. The touchscreen will display the main menu.
- Language Selection: Choose your preferred language for the interface.
- Weight Calibration: Enter the desired weight for each fill. The DL-115 offers a scale resolution of 0.2 grams, allowing for precise measurements.
- Feed Rate Adjustment: Set the feed rate to control the speed at which the product is dispensed from the hopper to the scale bucket.Stand Up Pouches+2Stand Up Pouches+2Stand Up Pouches+2
- Save Settings: After configuring the parameters, save the settings to ensure they are retained for future operations.
Testing the Machine
Before full-scale production, conduct a test run to verify that the DL-115 is functioning correctly:
- Load Product: Place a small quantity of the product into the hopper.
- Initiate Test Cycle: Start the machine and observe the weighing and filling process.
- Check Accuracy: Measure the filled packages to ensure they meet the specified weight.
- Adjust Settings if Necessary: If discrepancies are found, recalibrate the weight settings and adjust the feed rate accordingly.
Routine Maintenance and Cleaning
Regular maintenance is vital to keep the DL-115 operating efficiently:
- Daily Cleaning: At the end of each production day, perform tool-less disassembly of the machine (which can be done in under 30 seconds) to clean all contact surfaces, removing any product residue.
- Weekly Inspection: Check for any signs of wear or damage to components, and ensure all bolts and connections are tight.
- Software Updates: Periodically check for firmware updates from Dura-Pack to keep the machine’s software current.
Training Operators
Ensure that all operators receive comprehensive training on the DL-115:
- Operational Procedures: Instruct operators on how to start, stop, and adjust the machine safely.Stand Up Pouches
- Safety Protocols: Emphasize the importance of following safety guidelines to prevent accidents.
- Troubleshooting: Teach operators how to identify and resolve common issues that may arise during operation.
Conclusion
Proper setup and maintenance of the DL-115 Net Weigh Filler are essential for maximizing its efficiency and lifespan. By following this step-by-step guide, you can ensure seamless integration into your production line, leading to improved accuracy and productivity. Regular training and adherence to maintenance schedules will further enhance the machine’s performance, providing long-term benefits to your operations.